Title: Sr Manager, Process Engineering
POSITION SUMMARY :
Responsible to lead all hybrid power module processes in the power semiconductor manufacturing line. Focus on engineering process, efficiency, yield, and quality improvement activities.
RESPONSIBILITIES :
- Lead and oversee all hybrid power module processes in the power semiconductor manufacturing line, ensuring best-in-class efficiency, yield, and quality.
- Possess in-depth knowledge of cleanroom operations and maintain a strict adherence to 10K cleanroom standards.
- Manage and optimize assembly processes, including:
- 5mil, 10mil & 15mil Al wedge wire bonding.
- Solder-paste printing and component placement. MCM automated component mounting.
- SST vacuum reflow and other reflow technologies.
- LID/ Shell attach and potting.
- Conformal coating.
- Leverage Lean Six Sigma principles (DMAIC) to identify areas for improvement, implement data-driven solutions, and achieve continuous process optimization.
- Utilize Statistical Process Control (SPC) tools and analyze Process Capability Index (Cpk) to ensure process stability and product quality.
- Employ Design of Experiments (DoE) techniques to optimize process parameters and minimize variability.
- Conduct root cause analysis for semiconductor failures using in-depth knowledge of failure analysis techniques and applications.
- Develop and implement preventive maintenance strategies under TPM framework to maximize equipment uptime and performance.
- Conduct process audits, identify areas for improvement, and implement effective solutions.
- Develop and maintain detailed process documentation, including FMEA, control plan, standard operating procedures (SOPs) and process flowcharts.
- Train and mentor team members on established processes and procedures.
- Collaborate with cross-functional teams (engineering, quality control, production) to ensure seamless integration and communication.
- Manage and troubleshoot process issues and implement corrective and preventive actions.
- Stay current on industry best practices and new technologies related to power semiconductor manufacturing.
- Contribute to the development and implementation of new processes and technologies.
- Ensure activities meet with and integrate with organizational requirements for quality management, health and safety, code of conduct, legal stipulations, environmental, 5S policies, and general duty of care.
- Other duties as assigned.
WORK ENVIRONMENT :
- Location: Penang Science Park, Simpang Ampat.
- Works in a fast-paced engineering/manufacturing environment and 10K cleanroom operations.
- Also works in a standard office environment and uses general office equipment (telephone, PC, copier, fax machine, etc.).
- Works under minimal supervision.
- Overtime may be necessary in times of increased demand.
QUALIFICATIONS :
- Proven track record of successfully optimizing and improving back-end manufacturing processes using Lean Six Sigma and other quality improvement methodologies
- In-depth knowledge and experience with 10K cleanroom operations and protocols.
- Demonstrated expertise in back-end power semiconductor processes, including
- 5mil, 10mil & 15mil Al wedge wire bonding.
- Solder-paste printing and component placement. MCM automated component mounting.
- SST vacuum reflow and other reflow technologies.
- LID/ Shell attach and potting.
- Conformal coating.
- Proficiency in Statistical Process Control (SPC) tools and Process Capability Index (Cpk) analysis.
- Working knowledge of Design of Experiments (DoE) techniques.
- Strong understanding of semiconductor failure analysis techniques and their application.
- Experience in developing and implementing preventive maintenance programs.
- Experience with process mapping and documentation techniques.
- Effective communication skills with the ability to present complex information to stakeholders at various levels.
- Proactive mindset with the ability to identify opportunities for improvement and drive organizational change.
- Strong organizational and project management skills with the ability to handle multiple priorities and meet deadlines.
EXPERIENCE :
Essential:
- Minimum 15 years of experience in a process engineering/ management role within the power semiconductor manufacturing industry.
- Prefer 5+ years of experience in leading/managing people and projects (indirect + direct).
Desirable:
- Black-belt Lean/Six Sigma Certification.
EDUCATION :
Essential :
Bachelor degree in Mechanical Engineering or Material Science or equivalent combination of technical education and experience.
Desirable:
- Master of Science degree preferred.
- Black-belt Lean/Six Sigma Certification.
OTHERS:
Applicants must be willing to work in Penang Science Park, Simpang Ampat.
BENEFITS:
As part of our total rewards philosophy, we believe in offering and maintaining competitive compensation and benefits programs for our employees to attract and retain a talented, highly engaged workforce.
Our compensation programs are focused on equitable, fair pay practices including market-based base pay, an annual pay-for-performance incentive plan, and etc.
In addition to our competitive compensation practices, we offer a strong benefits package in each of the countries in which we operate. In Malaysia., we offer a rich benefits package that includes:
- Medical - health care plan, dental, and vision.
- Short and long-term disability and life insurance.
- Executive Employee Health Screening package.
- Generous paid time off starting at 15 days and 19 public holidays.
- 98 days of paid maternity leave for Moms and 7 consecutive days of paid paternity leave for Dads.
- AE Child-Of-Employee Scholarship Program.
- Employee Referral Program.
- Career Growth and Learning Opportunity.